Monitoring the process parameter bath contamination inline


Reliable and robust

  • Objective evaluation of bath contamination - inline
  • Plant component for continuous monitoring of oils and greases in cleaning and rinsing baths
  • Fully-automated system including self monitoring
  • Control of bath care measures

Advantages

  • Controlled cleaning
  • Process-oriented control of bath care
  • Documentation of process development
  • Cost effectiveness through process optimisation

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For sales outside Germany, please contact our international sales partners.

Facts and data

The Inline measuring technology SITA clean line BC continually monitors the Bath contamination of cleaning and rinsing baths. Thus, it is possible to control bath care measures effectively and goal-oriented. Unnecessary rejects due to strong bath contamination resulting in insufficient parts Cleanliness are prevented.

As plant component the measuring system can be flexibly adjusted to each individual cleaning technology and detects slight traces of contamination in rinsing baths. Interfaces enable the integration into the plant control for monitoring bath care as well as the integration into quality management systems for complete documentation of the process development.

Upon the basis of a combined analysis of process and plant, SITA application engineers develop optimal and customized SITA clean line system solutions.

Monitoring the bath contamination and process oriented controlling of bath care measures.

  • Assurance of parts cleanliness for follow-up processes such as coating, bonding, welding and hardening
  • Economic process management through optimization of bath operation times

Typical contamination of industrial cleaning baths such as oils and greases fluoresce when excited with ultraviolett light. The measured intensity of the Fluorescence radiation increases with the oil and grease concentration. An integrated UV-LED stimulates the excitation of the fluorescence. A photo-diode measures the intensity of the resulting fluorescence radiation.

 

Measuring module  
Measured value Fluorescence intensity
Excitation* 365 nm, max. 150 mW
Detector* 460 nm
Operating voltage 24 V / 4 A
Housing Stainless steel 1.4301
Dimensions (WxHxD) 380 x 300 x 160 mm
Weight ca. 10 kg
Acceptable surrounding temperature up to 35 °C
Acceptable liquid temperature up to 60 °C
Wetted materials Stainless steel, PTFE, PFA, viton, quarzglas
Electrical connections/interfaces Operating voltage 24 V (Binder M12), communication interface Panel PC
Fluidic connections Sample supply (p = 2...6 bar): G1/4" internal thread
* Default values  
Controller module  
Device type Panel PC with touch screen IP65, stainless steel
Housing Stainless steel 1.4301
Dimensions (WxHxD) 379x282x130 mm
Weight 7 kg
Acceptable surrounding temperature (0...45) °C
Electrical connections/interfaces Operating voltage 24 V (Binder M12), 2x Ethernet interface RJ45 IP65, 2x USB inteface; expandable with interface modules (e.g. current interfaces)

Changes in the sense of the technical advancement reserved.

Publications

  • Grenzwertbildung für hinreichende Bauteilsauberkeit

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Are you interested or have any questions?

Simply get in touch with us. You can find the contact details of our sales and application department under contact persons.
For support in your country, please see our international sales partners.

Alternatively, send an e-mail to info@sita-messtechnik.de, call us at +49 351 288 53-0 or send us a message using the contact form.

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